Smart Helmet

Smart Helmet

CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light
CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light

CE Cpsc Certified Riding Bike Cycling Helmet Smart Turn Signal Back LED Light

Place of Origin: Mainland China

Model Number: B027

Material: America imported EPS Foam + PC Shell + rear smart LED lighting, signal turn light

Technology: In-mold 

Air vents: 17

Weight: 225g

Certification:CE EN 1078 

Age group:  teenager and adults

Color/graphics:Customized

Size:  M/L:57-61cm

Best use: road bike, street bike, city bike

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PRODUCT DESCRIPTION

●17 Aero big Vents, Amazing Wind Tunnel ventilation design

● Weight: 255g extremely light

● Material: America imported EPS Foam + PC Shell + integrated rear LED light

● Accessories: Flexible adjustment,adjustable Nylon chin strap, ITW NEXUS/Fidlock magnetic buckle,wick moisture lining pads.

● Certification: CE EN1078 / CPSC 1203 certified for impact protection.


Model NumberCG-B027 smart bicycle helmet
MaterialPC shell + high-density EPS foam
TechnologyIn-mold EPS+PC with built in LED Turn signal light
Inner PadsWashable Antibaterial Pad
Density: 25kg/m³±0.1kg/m³
StrapAdjustable Nylon/PP strap for a perfect fitness
BucklePP quick-release buckle
Head circumferenceM/L: M/L:57-61cm
Weight225g
Logo customSilk screen printing, color sticker, epoxy(dome) sticker, metallic sticker
Master carton size58*52*46cm
Packaging12pcs/per carton
Price termEXW/FOB
ShippingSample by courier, bulk production by air freight or ocean freight
Payment termsT/T, western union, paypal
Lead time30-40 days
FeartureUnisex/ CE EN1078/CPSC 1203/Top quality/ OEM/ ODM
Best useCycling/mountain bike/Outdoor sports


Multi-Protection 

·Tough and durable outer shell;
·Soft comfort anti-bacterial and quick dry foam padding;
·Bluetooth steroe, enjoy shock stereo anytime anywhere;
·The in-mold tech produces lightweight high-end helmets;
·The US imports hight-density and high-quality EPS materials;
·The lining made by the hot press tech ensures high quality and greater comfort;
·Lining is removable, washable, sweat-wicking, quick-drying;
·Face fit, skin-friendly strap equipped;
·US ITW, Fidlock magnetic buckle and various types of buckles are available;
·The use of eco-friendly material. FSC, SCS and GRS certificated; 

VENTILATION AND LED LIGHT TURN SIGNAL

Perfect combination of rear taillights and vents for safety and comfort
The turn signal is controlled by remote control to ensure maximum safety and mobility of riding

Proper ventilation is crucial for a safe and comfortable bicycle helmet. Helmet vents allow air to flow through the helmet, cooling the rider's head. The number, size, shape, and placement of vents all factor into a helmet's ventilation system.

Most quality helmets have between 12-25 vents. More vents provide better airflow, but also compromise the helmet's structure. Large front vents pull air into the helmet, while rear vents expel warm air. Top vents assist with updraft. The best helmets find a balance between sufficient ventilation and safety.  

Vent design affects airflow too. Vents with smoothed edges and contoured shapes improve airflow. Strategic vent placement draws air over hot spots like the forehead. Channels between vents guide air through the helmet. Some helmets integrate ventilation into the retention system with padded cups that lift the helmet slightly off the head.

Advanced helmets use computational fluid dynamics (CFD) software to optimize vent design. CFD models air movement to pinpoint areas of high heat concentration. Engineers tweak vent shapes and placements to target ventilation to these hot spots. Prototypes are then wind tunnel tested to confirm ventilation efficacy.


COMFORT PADDING

The comfort padding inside a helmet is a crucial component for rider safety and enjoyment. The padding serves multiple purposes - absorbing impact, wicking away moisture, preventing the helmet from rubbing, and ensuring a proper fit.

The padding production starts with cutting foam or fabric materials into the required shapes and sizes. The foam can be open or closed-cell, with open-cell being more breathable and closed-cell providing more support. The fabric is often a technical performance material designed to wick sweat.

Precise die cutting machines are used to cut the padding pieces efficiently and accurately. The pieces are then assembled into pads and inserted into designated areas inside the helmet lining. This is done either by hand or using specialized equipment for large scale production.

PRODUCTION PROCESS
2D Sketch
01
2D Sketch
Clay & Modeling
02
Clay & Modeling
3D Drawing
03
3D Drawing
3D Print Prototype
04
3D Print Prototype
CNC Mold Making
05
CNC Mold Making
Finishied Mold
06
Finishied Mold
Testing Sample
07
Testing Sample
Silk Print
08
Silk Print
PC Blister
09
PC Blister
Manipulator Punching Vents
10
Manipulator Punching Vents
Plastic Injection Workshop
11
Plastic Injection Workshop
EPS+PC In-mold Workshop
12
EPS+PC In-mold Workshop
America POLYSOURCE EPS raw material
13
America POLYSOURCE EPS raw material
Sewing
14
Sewing
Water Decal
15
Water Decal
Painting
16
Painting
QC Quality Inspection
17
QC Quality Inspection
Trimming&Deburring
18
Trimming&Deburring
Assembly
19
Assembly
Mold Forming (carbon fber products)
20
Mold Forming (carbon fber products)
Autoclave (Carbon Fber Auto Parts)
21
Autoclave (Carbon Fber Auto Parts)
Laser Beam Cutting Vents
22
Laser Beam Cutting Vents
In House Testing Lab
23
In House Testing Lab
Warehouse
24
Warehouse
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Selling Units: Single item

Packaging Details: 12 pcs/ctn 73*58*35CM1800 pcs

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+86 176 2036 3622
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